The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. Do not try to guide wire rope. Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch, following the precautions discussed above. The blue indicator light in the remote indicates the remote is ready to use. I haven't been planning on getting a winch in the near future, but the price is intriguing. Approved as an IP66 rated device, it can undergo extreme weather conditions and resist harmful effects on its functionality. As you can see all the parts in the diagram below, you can understand the wiring well. What Do I Need To Know Before Buying the Badland ZXR 12000 Lb Winch? It has been approved as an IP66-rated unit, is completely dustproof, and can undergo heavy usage. Winch, Badland ZXR 12000 lb. This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. After intensive testing and experiments, this device is designed with advanced technology. Circuit Breaker: Benefits Of Badland Winches: Do not use damaged equipment. Read this material before using this product. I handle the research side of things here as well as product selection for gear reviews. I could try using a controller from another brand. Disconnect the Pendant Controller when not in use. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. It's just that simple! Lastly, connect the device's wires to the respective terminals of the battery, as shown in the manual. To achieve the maximum amount of power, you need to make sure that the battery can keep up. Badland is a winch brand that provides good quality winches. I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. Connect the black cable from the batterys negative side to the winch. The device alone cannot ensure safety for you and the vehicle. Repair or replace solenoid. Mounting Plate: 3. A good winch cover can withstand all problematic weather conditions, prevent rust, protect the synthetic rope from the suns UV exposure, keeps the mud off from getting into the strands of rope, which can be abrasive and damage your cable. Download Badland ZXR 12000 Truck/SUV Winch Manual. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. Inspect before every use; do not use if damaged or parts loose. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. Non-skid footwear is recommended. Keeping a constant focus is more critical. This illustration shows a kink about to form. Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. The rocker switch IN and OUT helps to engage to operate the winch. This helix gives rise to the composite rope. Badland Winches Parts Wiring Diagram (For All Models) - WinchReview.com 2. I cant seem to find a parts listing for the plastic box with cover. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. 12,000 lb ZXR Badland Winch Wiring Instructions - YouTube All the mounting hardware is included. I just bought another Bad Lands 2500 and replaced it on my Polaris. This wire rope must be discarded and not be used. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. Compare our price of $349.97 to SMITTYBILT at $599.99 (model number: 97612). Your email address will not be published. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . Badland Apex Winch | Jeep Gladiator Forum - JeepGladiatorForum.com This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. Mounting location and hardware must support winch and load. Always examine the working conditions of your winch before using it on the trail. The wireless remote controller will act as a receiver to operate the wireless remote. They are designed and branded by Harbor Freight as Badland ZXR winches. These winches weigh around 90 pounds. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. Just have to look up or call customer service. Handlebar switch is convenient to control the winch with just a thumb operation. We have other buying guides in the site. Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. Is there a replacement spool drum? It may indeed overheat if used for a long time without giving any rest to the mechanical parts inside. Do not loop the wire rope around object and hook onto itself. Find the most comprehensive badland winch parts list for your replacements and upgrades. Let's discuss some setbacks of this unit. Use a winch cover that can protect from sun damage. Do not submerge winch in water. of tension. Connect the black ground battery cable directly to the batterys negative terminal. (Wire rope enters/exits at the bottom.). Therefore, winch has an exceptional load limit of 12000 pounds. Failure to carefully observe duty cycle limitations can easily over-stress a Winch contributing to premature Winch failure. But this is a constant danger for all off-road drivers out there. Let's see what makes it such a great product. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Control Box /Solenoid Box: Accessories For Badland Winches: 1. What is the Badland ZXR 12000 Lb Winch Best For? Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. Badlands 12000 Winch Wiring Diagram - JAN25 Handlebar Control Switch: 3. Also, they protect your hands from scratches and injuries. I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. This step is necessary to ensure your safety while using the unit. Drum: 6. Do not use vehicle to pull on the Wire Rope and "assist" the winch. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. Whether in harsh weather conditions or rough terrains, this winch helps you pull any vehicle out of the pit that the driver got stuck in. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. Follow the instructions thoroughly for making your winch install as easy as possible. Allow to drain and dry. Badlands 9000 winch - missing control box | Pirate 4x4 Do not place finger(s) through hook. Badland Winch - ATV Parts And Bodies No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Disconnect Pendant Controller before working near the Wire Rope, drum, fairlead or load, to prevent accidental starting. If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight. For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles The build quality and the astonishing series-wound motor enable it to perform with such strength and power. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. We hope these videos help inform your tool-buying decisions. Prevent entanglement. Tools required for assembly and service may not be included. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. Connect the black cable from the battery's negative side to the winch. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. Apart from trucks, these can also be fixed on trailers and some heavy-duty RVs. Badland Winch Parts, Replacements & Accessories To Buy I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. Do not use the hand crank, if equipped, to "assist" the winch. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. Winch with Synthetic Rope Universal; Some Adaptation May Be Required No reviews $76199 Benefits for Using Badland Winches Variety of Winches Put the vehicle's transmission in Neutral. What Mounting Plate Is Needed for a 12000lb Badland Winch? - Reference.com Shop products from small business brands sold in Amazons store. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. The items listed here are very good items. Here are some of the top eye-catching pros of this product. The appealing features of the Badland 2000 Marine winch include being able to permanently mount it to your trailer, bumper, and even truck bed. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. A road alligator jumped up and took out the controller box. Test Electric Winch for proper operation. The battery may be drained if you use the winch while the engine is not running. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. If any of the steps are unclear or if you need any visual help, check out the following video: The discussion above leads to the point that the Badland ZXR 12000 Lbs is a product manufactured to offer great durability and strength to the user. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Retails for 350 dollars plus tax. These cable ropes are specially built by coiling together metal wires that form a helix. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. However, with this unit's built-in safety features, it's a lot easier. Attach the black cable from the negative terminal of the battery to the winch. Use as intended only. I cant find a model number, but there is an Item Number #68145 on the label. Just imagine how good quality their products are if the military uses them. No hardware to mount or connect the electrical components. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). There are two black wires and two red wires that come out of the winch. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. All rights reserved. Do not use a dirty or corroded battery. Replacement Parts in Stock. Install the winch using hardware specified on the specification chart. Some people are too busy knowing it all to ever learn anything. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. Did I BREAK it? Long term review of the Harbor Freight Badland APEX 12k If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). Badland Apex 12000 User Manual - ManualMachine.com I understand the alligator, are you looking for a controller box or a controller box? This powers the winch only and is rechargeable. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. In this section, we have answered some important questions that might help you understand the product better. But some consumers actually reported that it exceeded that weight. A clicking indicates proper activation. How to Install a Badland ZXR 12000 Lb. badland winch 12000 for sale | eBay Harbor Freight Winch - UPDATED Review February 2023 - Atfulldrive.com I recently converted it to synthetic rope, which I purchased from another vendor. Winch Central is reader-supported. First of all, check the winch for any breakage or uncovered wires. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. Use a spotter to assist you in assuring that it is safe to operate the winch. Take extra caution in every winching situation. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. Best 5 Badland Winches & Parts To Buy In 2022 Reviews & Tips - Winch Tips Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. However, they dont have as operation that is as wide or as big as other major winch names. Insulate all exposed wiring and terminals after installation. Remove old Wire Rope and attach new assembly. Badland ZXR 12000 Truck/SUV Winch Manual | ManualsLib To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. The mounting plate must be rated to at least the winch's capacity. However, that is not the case with this unit. If not available , then a new controller from another winch could work. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. This is a clearance item. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. Do not exceed the angles shown in Figure B for a roller fairlead. THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. BADLAND ZXR 12 -000 lb. Winch with Wire Rope - Harbor Freight Coupons Procedures not specifically explained in this manual must be performed only by a qualified technician. The red indicator light will flash during the operation. It halves the load on the winch through pulley action. When using a wired remote control, switch off the wireless receiver switch. Universal Badland winch wired remote control, Best Badland Winch Remote For Replacement. Although this winch offers excellent power, its speed is a bit disappointing. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. New Badland ZXR 12000 winch, never been out of the factory box. Do not lean over or come in contact with battery while making connections. The wireless remote controller will act as a receiver for the wireless remote. It comes with a clevis hook. tension before use. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. The device will work as long the battery is supplying electricity even when the engine is off. They have made the installation relatively easy as compared to other competing models. Tap solenoid to loosen contacts. This wire rope is kinked. If you are buying a winch for the first time, there will be several queries in your mind. Remote Control: 4. It is tough and looks like it can last a very long time. You should keep in mind the following points before buying this product. All connections must be tight and clean. Im looking for a replacement tension plate for my 2500# badlands winch. However, the brand does not provide winch accessories as widely as other winch brands do. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Engage clutch before starting. Obey all safety messages that follow this symbol to avoid possible injury or death. Tighten fasteners to the listed torque values. This begs the question, what winch parts can be used with Badland winches? Wear heavy-duty, cut- and abrasion-resistant leather gloves. Badland Winch ZXR 12000 - auto parts - by owner - vehicle automotive Heavy vehicles such as trucks can easily handle this much weight. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. The build of the fairlead is stainless steel. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. badland winchs: Search Result | eBay Badland APEX 12000 Winch Installation & Instructions Manual: Download. Badland ZXR 12000 Lb Winch Review 2022 (Jeep) - Jeep Runner After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. For California consumers: more information about our privacy practices. According to the diagram below, attach the cables from the solenoid to the respective winch terminals. Mounting the Winch. We think youll enjoy these customer-made YouTube videos about our products. It is easy to install this device. It is used to alert you to potential personal injury hazards. Press and hold the remote switch for approximately 2 seconds to start using the winch. Winching with a vehicle s transmission in gear or park may damage the transmission. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: Do not continue use of the winch until the battery is completely run down. Some customers report that this product overheats. Check out the weather around the world with our featured, global weather cams Badland has invested a lot of thought into manufacturing this product. Keep clear of fairlead when operating. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Your email address will not be published. Badland Winches - Who Makes Badland Winches In 2023 Badlands 12,000-Pound Winch - The Best Deal In Winching Move the Clutch Handle to the Engaged position. Please familiarize yourself with the operation of your winch before using it. The first item on our list is a synthetic rope from Mile Marker. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. Wear restrictive hair covering to contain long hair. To use the wired remote, attach the remote cable to the remote socket on the control box. Copyright 2017 by Harbor Freight Tools. For a hawse fairlead, the angle should be as close to straight as possible. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. Could you tell me where to locate info for this part and price. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 If you have a wireless remote, connect the remote control receiver to the solenoid box. These pieces (as long as they're not sewn in) can easily be repaired on your end. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid.